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Baza danych projektów PROW

Modernisation of an Almond Blanching Plant

Summary

A company producing nuts invested in a new steam boiler that contributes to a more efficient production with limited generation of waste (re-use of almond shells and skins for biomass) and environmental protection (through the use of biomass as fuel)

Background

Frusecs (Frutos Secos de Castellón) is a nut producing company that was set up by a group of entrepreneurs dedicated to the dried fruit sector in the Valencia region. Frusecs is composed of a cooperative, a production and a marketing company and therefore manages the full production cycle of the almond, from the field to the finished product, ensuring full traceability.

Objective

The main objective was to invest in a steam boiler for the blanching of almonds, that utilised almond sub-products (almond shells, skins) as a fuel. The overarching objective for the company was to become more efficient through the use of modern technology and the utilisation of the whole product (the nut as well as its sub-products). In this way, any waste (or residuals) produced in terms of shells or skins, is re-used as fuel.

Main activities

The main activity carried out through this project was the installation of a new steam boiler for the blanching of almonds. The boiler utilises as fuel the biomass generated by almond shells. Subsequently the boiler is used for the blanching process consisting of the almond kernel blanching to produce different finished products: whole almond, grain of different sizes, almond flour, plates and rods.

Results & Benefits

The investment has led to a more efficient process for almond blanching with the use of a high technology steam boiler. It allows the use of all almond sub-products so that no or limited waste is generated. There are also environmental benefits since boiler operates with biomass generated from almond shells and skins. The success of the investment has triggered new ideas for further efficiency improvements to the boiler (e.g. allowing the use of skins and sewage sludge for steam generation).

Lessons learnt

Efficiency improvements and environmental protection are compatible approaches. New investments in modern and environmentally friendly technology contribute to a more efficient production and enable electricity generation through the use of the steam boiler.

Project location and other information

El Maestraszgo, Castellón.

Region

Valencia

RDP Territory

Comunidad Valenciana

Total project cost (€)

1 304 427

EAFRD contribution (€)

52 177

National contribution (€)

208 708

Private contribution (€)

1 043 542

Project website

Contact name

Gaspar Alapont Martinez, Helias Gimeno

Telephone

+34 964 33 11 11, +34 964 50 32 50

Languages for contact

Spanish

At a glance

Country

Spain

Final beneficiary type

Individual farmers, Producer groups

Budget range

> €500 000

Start date:

15/02/2010

End Date:

31/10/2010

Theme / Measure:

• Competitiveness of Agriculture & Forestry
• Restructuring, developing physical potential, and promoting innovation
• 121. Modernisation of agricultural holdings

Keywords:

Biomass, Reuse, Infrastructure, Modernisation, Environmental technology

Last update

16/05/2012